Plastics for Extreme Applications

Celazole* PBI Best mechanical properties to 800°F (425°C)
Product Profile
  • Highest mechanical properties of any plastic over 400°F
  • Highest heat deflection temperature of any plastic at 800°F with a continuous service capability of 750°F in inert environments, or 650°F in air with short term exposure potential to 1,000°F
  • Lowest coefficient of thermal expansion and highest compressive strength of all unfilled plastics
Proven Applications
  • High heat insulator bushings for hot runner manifolds
  • Electrical connectors for aircraft engines
  • Ball valve seats for high temperature fluid handling
  • Clamp rings for gas plasma etching equipment
Duratron™ PI Record breaking wear resistance to 575°F (300°C)
Product Profile
  • Lowest wear rates and highest PV capability
  • Lowest wear to mating surfaces
  • Higher hardness and 1/3 lower thermal expansion than other polyimides
  • Unfilled grade offers high purity levels
Proven Applications
  • Severe service bushings
  • Critical service bearings for textile equipment
  • Wand tips and wafer boat handling tools
Fluorosint® filled PTFE Most dimensionally stable PTFE-based product
Product Profile
  • Chemical resistance parallels PTFE
  • Continuous use temperatures to 500°F (260°C)
  • Compared to other PTFE-based products:
    • higher load carrying capability
    • 1/9 of the deformation under load
    • lower coefficient of thermal expansion
Proven Applications
  • Labyrinth seals and shrouds for turbomachining
  • Dishwasher arm bearing
  • Transmission and power steering seal rings for automobiles
  • Valve seats
Ketron™ PEEK Structural and chemical integrity to 480°F (250°C)
Product Profile
  • Excellent chemical resistance
  • Very low moisture absorption
  • Unaffected by continuous exposure to hot water or steam
Proven Applications
  • Pump wear rings for centrifugal pumps
  • Electrical housings
  • Bushings, bearings, seals, back up rings for oil fields and aerospace
Radel* R PAES Best impact and steam resistance to 400°F (205°C)
Product Profile
  • Impact resistant
  • Highly resistant to steam autoclaving
  • High modulus of elasticity and heat resistance
Proven Applications
  • Medical wands
  • Endoscopic probe positioning ferrule
Semitron™ ESD Products Static dissipative products with thermal capabilities to 500°F (260°C)
Product Profile
  • Semitron ESD 225 Acetal
    • Surface resistivity 1010 - 1012W/sq
    • Thermal performance to 225°F (107° C)
  • Semitron ESD 410 PEI
    • Surface resistivity 104 - 106 W/sq
    • Thermal performance to 450°F (210°C)
  • Semitron ESD 500 PTFE
    • Surface resistivity 1010 - 1012W/sq
    • Thermal performance to 500°F (260°C)
Proven Applications
  • Wafer combs - Semitron ESD 225
  • Handling trays - Semitron ESD 410
  • Inserts - Semitron ESD 500
Techtron® PPS/Ryton* PPS Excels in corrosive environments to 425°F (220°C)
Product Profile
  • Excellent chemical resistance
  • Essentially zero moisture absorption
  • Machines to tight tolerances
  • Excellent alternative to PEEK at lower temperatures-
Proven Applications
  • Lantern rings in centrifugal mining pumps
  • Chemical pump housings
  • HPLC components
  • Testing fixtures for semiconductor products
Torlon* PAI Stiffness and strength at temperature extremes
Product Profile
  • Maintains strength and stiffness to 500°F (260°C)
  • Minimal expansion rate to 500°F (260°C)
  • Excellent wear resistance in bearing grades
  • Able to endure harsh thermal, chemical and stress situations
Proven Applications
  • Chip nests and sockets
  • High temperature electrical connectors
  • Labyrinth seals for turbocompressors
  • Bearing cages
  • Can mandrels for aluminum can printing
"Udel* Polysulfone Hot water and steam performance to 300°F (150°C)
Product Profile
  • Broad temperature range capability
  • Good thermal and electrical insulation characteristics
  • Hydrolysis resistant
  • Radiation stability
  • Low ionic impurity
Proven Applications
  • Manifolds
  • Distributor valves for poultry processing
  • Medical equipment components
  • Steam cleaning equipment inserts
Ultem* PEI High strength and heat resistance, plus excellent dielectric properties
Product Profile
  • High strength and performs in continuous use to 340°F (170°C)
  • High dielectric strength
  • UL 94-V-0 rated with low smoke
  • Available in glass-reinforced grades
Proven Applications
  • Structural probes
  • Manifolds for pharmaceutical processing
  • High frequency insulators for microwave equipment
  • Clamps connecting video display units with PCB’s
These materials are available in a variety of shapes and sizes to meet your specific requirements. Please call your nearest Cope Plastics, Inc. branch for details.

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