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Polypropylene is a thermoplastic made by the polymerization of propylene gas, a by-product of petroleum refining. Various techniques can alter the physical, chemical or mechanical properties of polypropylene.

Changes in the way the material is polymerized can show dramatic improvements in certain mechanical properties; example, random copolymers block copolymers.

Copolymerization of an additional resin group can enhance physical properties. Addition of fillers can improve mechanical or thermal stability.

Homopolymer polypropylene is a light density (.91-.92 gm/cm3) thermoplastic. It can be stabilized to enhance prolonged use at elevated temperatures, prolonged life in exposure to ultra-violet light and improved flame retardancy.

Polypropylene fabricates with standard woodworking tooling. It can be butt welded, extrusion welded, fusion welded, and spun welded. It can be machined with ordinary wood or metalworking equipment.

Polypropylene offers a good balance of thermal, chemical and electrical properties with moderate strength. It is a good strength to weight ratio. Because it has such a hard, high gloss surface, polypropylene is ideally suited to environments where there is concern for bacteria build up or build up that can interfere with flow.

Polypropylene has good insulating properties, but dielectric strength shows some degree of change at elevated temperatures. Excellent track, arc resistance and dielectric strength allows polypropylene to be used extensively in electrical applications. It can also be modified to be conductive or antistatic.

As a homopolymer, polypropylene uses temperatures in the range of 30° to 210°F depending on specific chemistry; copolymers in the range of -20° to 180°F.

Resistance to chemicals and solvents is very good. It has good resistance to aqueous salts, acids or alkaline solutions. It also has very low permeability to water vapor and gases. Because of its excellent resistance to solvents, it finds extensive use in the semi-conductor industry. It performs well in the presence of DI water. Care must be taken when in the presence of active oxidizing agents, especially with fabricated parts. Numerous chemical resistance charts are based solely on press molded plaques and don't take fabricated parts into consideration. The resins are attacked, however, by halogens, fuming nitric acid and other active oxidizing agents, and by aromatic and chlorinated hydrocarbons at high temperatures.

Polypropylene can be used in direct contact with foods.

It can be processed via extrusion, injection molding, blow molding, compression molding, and rotational molding. It is extremely stable and relatively easy to process.

It is available in various forms such as, but not limited to, films, sheets, blocks, pipes, hollow tubes, round rods, square rods, profiles, fittings and valves.

Nonstandard shapes are possible through pressure, thermo or vacuum forming.

Great care should be used in designing with polypropylene, taking into consideration its coefficient
of thermal expansion, modulus of elasticity, and its compressive strength.


ASTM or UL TestPropertyHPP*CPP*
D792Specific gravity0.90-0.910.89-0.91
D570Water absorption (%)0.01-0.030.03
D638Tensile strength (psi)4,500-6,0004,000-5500
D638Elongation at break (%)100-600200-500
D638Tensile modulus (psi)16,500-22,50013,000-18,000
D790Flexural modulus (psi)17,000-25,00013,000-20,000
D256Impact strength, Izod (ft-lb/in of notch)0.4-1.41.1-14
D785Hardness, Rockwell R80-10265-96
C177Thermal conductivity  
 (10-4 cal-cm/sec-cm2-°C)2.83.5-4.0
D696Coefficient of thermal expansion  
 (10-5 in/in-°C)8-106-10
D648Deflection temperature (°F)  
 At 264 psi120-140120-140
 At 66 psi225-250185-220
UL 94UL flammability rating***HBHB
*Homopolymer polypropylene **Copolymer polypropylene
***V-2 ... V-1 ... V-0 ... V-5 ... grades available.


  • Plating barrels
  • Tanks
  • Tank covers
  • Scrub stations
  • Piping
  • Semi-conductor processing
  • Electrical switch gear
  • Glove boxes
  • Fan shrouds
  • Appliance pumps
  • Water pumps
  • Solar collectors
  • Semi-conductor trays, boxes
  • Inspection surfaces
  • Scrubbers
  • Fume hoods
  • Orthopedic appliances
  • Battery cases
  • Cutting boards
  • Bottling machines
  • Insulation components
  • Plating tanks
  • Rinse tanks
  • Clicker plates
  • Wash booths
  • Fibers
  • Animal feeders
  • Acid tanks
  • Tank linings
  • Etching equipment
  • Radio and TV equipment
  • Laboratory equipment
  • Exhaust equipment
  • Chemical process
  • quipment
  • Photographic processing equipment
  • Playground equipment
  • Food wraps
  • Packaging
  • Irrigation
  • Machine cases