February 27, 2025 | Case Studies

Outrigger Pads: Essential Stability and Safety for Heavy Equipment

What Are Outrigger Pads and How Are They Used?

Outrigger pads are essential stabilizer pads used in construction and crane operations to distribute pressure across the ground. When a crane’s leg extends downward, it places immense pressure on a small area. A properly sized outrigger pad—often two to three times larger than the footpad—helps disperse the weight more effectively, reducing ground pressure and enhancing stability.

For example, a 20″ x 20″ pad bears all the weight in a concentrated area, while a 48″ x 48″ pad distributes the weight more evenly, increasing support and preventing ground subsidence.

Outrigger pads for boom trucks ensure that stabilizers maintain balance on various terrains. Truck outriggers require a sturdy base to prevent the vehicle from shifting under load.

 

Why Are Outrigger Pads Essential for Job Site Safety?

Safety is paramount. Choosing inferior materials, such as wood, can compromise stability. If an outrigger leg starts to sink due to an inadequate base, it can throw off the crane’s balance, leading to catastrophic tipping hazards. Investing in outrigger mats or rubber crane mats ensures safe operation by preventing instability.

Due to high absorption rates wood outrigger pads degrade the first time they come in contact with water, motor oil or any aggressive worksite chemicals whereas our UHMW is practically impervious to these factors.”

Alex Cannon, Goodyear, Director of Business Development

 

How Do Outrigger Pads Improve Stability?

Outrigger pads for cranes, increase ground surface area and disperse pressure—up to 3,000 lbs per square foot—significantly improving safety conditions. The greater the weight distribution, the more secure the equipment.

 

Risks of Not Using Proper Outrigger Pads

Failing to use outrigger pads, or using improper ground support, increases the risk of crane tipping, unstable lifting conditions, and severe injuries. Weak ground support leads to sinking outrigger legs, putting both workers and equipment at risk.

 

Why Choose Cope Plastics’ Outrigger Pads Over Traditional Materials?

  • Made in the USA – High-quality, durable manufacturing.
  • Superior to Wood – Wood rots, splits, and breaks down over time, requiring frequent replacements.
  • Lighter than Steel – Our pads weigh 1/7th of steel pads, reducing the risk of worker injuries from lifting heavy equipment.
  • Virtually Indestructible – Resistant to rust, corrosion, and impact damage. They maintain their integrity and appearance for a lifetime.

 

Durability & Weather Resistance

Cope Plastics’ mats for cranes are made from UHMW (Ultra-High Molecular Weight Polyethylene), designed for high impact resistance and long-term wear.

“You can hit it with a hammer, and sure, you’ll see a mark—but it won’t break or lose its integrity. These pads are built to last in extreme heat, cold, dry, or wet conditions.”

— Travis Gooden, Goodyear, AZ Branch Manager

These outrigger mats perform well in extreme temperatures, resist warping, cracking, or degrading, and are trusted for reliability across diverse job sites.

 

What Equipment Benefits from Outrigger Pads?

  • Cranes
  • Boom Trucks
  • Drilling Rigs
  • Lift Trucks
  • RVs & Utility Vehicles

 

Industries That Rely on Outrigger Pads

  • Construction
  • Drilling Operations
  • Utility and Powerline Work

Any equipment with stabilizing arms needs stabilizer pads for safe, level operation. Without them, companies risk unstable machinery and unsafe job sites.

 

What Customers Say About Our Outrigger Pads

Chris, a customer from National Powerline A Centuri Company, shared how he loves that we customized the outrigger mats to fit his truck compartments.

  • Branding options make them easy to identify on-site.
  • Lifetime durability means no worries about replacements or recalls.
  • Truck outrigger pad sets ensure every truck is equipped with a dedicated set, keeping crews prepared for any job site.

 

Real-World Impact

For years, job sites used plywood, which often failed under pressure. In high-altitude operations, one sinking jack could be disastrous. With Cope Plastics’ outrigger pads for cranes, crews have confidence in their safety, knowing their stabilizers won’t sink unexpectedly.

 

Advice for Companies Investing in Outrigger Pads

  • Prioritize safety – A single instability can cost lives.
  • Save on long-term costs – Buy once and use for generations.
  • Avoid dangerous workarounds – Without proper weight distribution, workers have been forced to counterbalance cranes manually, leading to injuries or fatalities.

 

Want to Learn More? Contact Us!

Our Cope team in Arizona is always here to serve the community and the 12-month construction cycle. For more information on Cope Plastics’ high-performance outrigger pads, fill out a request a quote form on the outrigger pad landing page.

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